Frame Sixty is a US-based studio providing digital twin services with a visual layer. We build 3D digital twins of facilities, production lines, buildings, and equipment — captured by scanning, optimized as real-time 3D, and delivered as walkable models on Apple Vision Pro, Meta Quest, and the web. Our team has shipped 100+ apps with more than 10 million downloads.
100+ apps shipped·10M+ downloads·In-house 3D team
A digital twin is a virtual replica of a physical asset, space, or process — a factory line, a hospital wing, a building — kept in step with the real thing.
Most twins live as data: sensor feeds and dashboards. Ours add the layer people can actually see and walk — a 3D-scanned, real-time model you inspect in a browser or step inside on a headset, connected to your data when it should be.
That's the difference between reading a twin and standing in one. Planning, training, monitoring, and review all get easier when the model is something your whole team can enter.
We capture the physical asset as it actually is — LiDAR, photogrammetry, Matterport, and 360 capture of facilities, lines, and equipment — producing accurate spatial data instead of a model rebuilt from outdated drawings.
We turn raw captures and CAD/BIM into optimized real-time 3D: accurate where it matters, light enough to run in a browser or headset, and organized so equipment, zones, and systems can be selected, labeled, and queried.
We deliver twins you can stand inside: true-scale walkthroughs on Apple Vision Pro and Meta Quest for planning, training, and review — a line change or a hospital wing evaluated in the headset before anyone moves a wall.
We connect the visual twin to your systems — sensor feeds, MES/ERP data, maintenance records — so status and history appear on the equipment itself in the model. Integration scope is defined by what your teams need to see, not by what's possible.
We ship twins that open from a link: WebGL viewers stakeholders use on any laptop or tablet, with the same model powering the headset experience — no install between an executive and the answer.
We keep the twin true to the asset as it changes — rescans after modifications, model updates as lines move, and version history — because a twin that drifts from reality stops being one.
There is no single way to twin an asset. We match the method — or combination of methods — to the space, the accuracy required, and the budget.
Laser scanning measures the space directly, producing millimeter-class point clouds of facilities, structures, and equipment.
Best for: engineering-grade accuracy — clash detection, retrofit planning, as-built verification.
Hundreds of overlapping photographs are reconstructed into photoreal 3D — true surface color and texture, not just geometry.
Best for: visually faithful twins of equipment, interiors, and assets where looking real matters.
Fast 360 capture of buildings and interiors — walkable dollhouse views and floor plans, shareable from a link within days.
Best for: rapid, affordable coverage of large properties — real estate, facilities documentation, remote walkthroughs.
When the asset doesn't exist yet — or can't be scanned — our in-house 3D team builds it from CAD, BIM, drawings, or reference: fully designed immersive environments, ready for VR and real-time use.
Best for: future facilities, proposed line changes, training environments, and spaces still on paper.
Most projects combine methods — LiDAR for the structure, photogrammetry for key equipment, designed 3D for what's planned but not yet built. Every path ends in the same optimized, walkable model.
Digital twins in manufacturing model production lines and plants for layout planning, training, and operations visibility. We build walkable line and facility twins that let teams evaluate a change in the headset before committing capital to it — and that connect to floor data when the use case calls for it.
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Building digital twins carry a structure from BIM through construction into operations — a scanned, navigable model for coordination, handover, and facilities management. We build twins from BIM and reality capture, reviewable in a browser or at true scale in VR.
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Healthcare digital twins model clinical spaces for planning, training, and equipment layout — a hospital wing you can walk before renovation, or a training environment identical to the real unit.
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Real-estate digital twins give owners and buyers a scanned, navigable replica of a property — for remote due diligence, leasing, and asset management across a portfolio.
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Every twin follows the same path, and one maintained model powers every delivery target.
The asset is scanned with LiDAR, photogrammetry, or 360 capture — geometry measured from what exists, not what drawings intended.
Captures and any CAD or BIM you have are rebuilt as optimized real-time 3D, organized by zones, systems, and equipment.
Sensor feeds, MES/ERP data, and maintenance records connect where they should be visible — on the equipment in the model.
WebGL in the browser, RealityKit on Apple Vision Pro, Unity or Unreal on Meta Quest, Android XR on Galaxy XR — one maintained model.
Whoever needs to see the twin gets it in the form they'll actually use — from a boardroom laptop to a headset on the plant floor.
True-scale inspection at full fidelity — high-stakes planning, review, and walkthroughs in spatial computing.
RealityKit · visionOS
Team walkthroughs and training — repeatable shared sessions across an accessible headset fleet.
Unity · Unreal Engine
The same twin on Android XR — spatial review for teams standardized on the Samsung and Google ecosystem.
Android XR
Open from a link on any computer — a WebGL viewer for stakeholders without a headset or an install.
WebGL · WebXR
What a manufacturing digital twin costs, the ROI benchmarks behind the business case, and how to scope the first line or facility.
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Building a product digital twin from CAD through physics calibration to XR review — the pipeline, the costs, and where teams get stuck.
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How a scanned space becomes a walkable VR twin on Meta Quest and Apple Vision Pro, and what the immersive layer adds to planning and training.
Continue ReadingA digital twin is a virtual replica of a physical asset, space, or process — a production line, a building, a hospital wing — kept in step with the real thing. Twins are used for planning, training, monitoring, and review; the best ones combine live data with a 3D model people can actually see and walk through.
The cost depends on the asset's size, the capture required, and how much data connects to it: a single-line twin is a different budget from a campus with live feeds. Project work is quoted as a fixed bid after a discovery call, so the full cost is clear before development begins.
We capture the facility with LiDAR, photogrammetry, or 360 scanning, combine that with any CAD or BIM you have, and rebuild it as optimized real-time 3D organized by zones and equipment. Data feeds connect where needed, and the twin is delivered in a browser and on headsets from one maintained model.
Data platforms manage sensor feeds and dashboards; our twins add the visual, spatial layer — a scanned, walkable 3D model you inspect in a browser or stand inside on a headset. The two are complementary: we connect our twins to your existing platforms rather than replacing them.
Yes — we integrate the visual twin with sensor feeds, MES/ERP data, and maintenance systems so status and history appear on the equipment in the model. Integration scope is defined during discovery around what your teams need to see, not everything that's technically possible.
Yes — twins delivered on Apple Vision Pro and Meta Quest are our specialty as an XR studio. Teams walk the facility at true scale for layout reviews, training, and stakeholder alignment, and the same model runs in the browser for anyone without a headset.
Reality-capture twins are built from LiDAR and photogrammetry measurements of the actual asset, so geometry reflects what exists rather than what drawings intended. Accuracy is set by the capture method chosen during discovery — millimeter-class scanning where it matters, lighter capture where speed matters more.
You do — our contracts assign full IP ownership of the model, the code, and the capture data, which are yours to reuse across planning, training, and future phases. We sign NDAs before discovery when needed; facilities and processes are treated as confidential by default.
Frame Sixty builds the part of the twin most vendors can't: the visual, walkable, XR-ready model, backed by an in-house 3D team, real-time engines, and 100+ shipped apps with more than 10 million downloads. Your twin is built by the studio that will also put it on a headset.
We’re interested to see how we can help. Send us a message and we will get back to you within 24 hours.
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